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ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
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BlenZerO - Brewing Industry Solutions
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Complete Support for Cold Processing & Beverage Blending
Whether you are a start-up, a well-established craft brewery or a market leading brand - you can benefit from Statco-DSI’s expertise in the cold press industry. Our catalog of high-quality equipment ranges from complete systems to process units to components. From our brewery engineering center in St. Louis and our local engineering and fabrication shops nationwide, we can help you maximize production and ensure beverage blending quality.
How BlenZerO Works
The Statco-DSI filler changeover module incorporates the unique process of collecting product that might otherwise be lost by reusing the product mix. The design also allows for a faster changeover, and typically brings the total change time to five minutes or less.
Blenzero Key Features
- Low product loss and increased yields
- Fast changeovers and increased efficiencies
- Fully automatic operation which reduces operating costs and increases repeatable safe operation
- The system is fully enclosed which results in reduced DO pickup
- Optional CIP add-on available
- FDA compliant, T-304 SS construction
- The small 12’x7′ footprint easily fits into tight spaces without platforms or ladders
- The BlenZer0 beverage blending system works well not only with beer, but with flavored malt beverages, soft drinks, and still drinks
Automated mix proof valve systems
Semi-automated pipe fences
Both systems are designed to streamline installation and ensure performance.
- Compact swivel fence systems
- Prefabricated valve matrixes and pipe fences
- Pre-wired manifolds and fences
- 24V, ASI or DeviceNet™ feedback
- FAT completed before shipping
Deaeration/Carbonation/Nitrogenation
- BlenZer0 can easily be integrated into any existing process
- Less energy is required compared to other brands which reduces installation and capital costs
- A two-stream mass metered injection delivers an accurate mass transfer ratio
- Fast feedback minimizes variance in quality parameters
Dry Hopping
- Fully portable for manufacturing flexibility
- Improved flavor, aroma, and efficiencies
- Easy setup and operation with options including:
- Auto CO₂ purge sequence
- Proportional hop-to-beer flow
- Fully automated delivery system
- Zero dissolved oxygen pickup
- American-made
Yeast Management
- Storage
- Injection
- Harvest
- Propagation
Blending/Dosing
- Multi-stream dosing without blending tanks save space and energy
- Mass meter ratio dosing ensures accuracy which improves quality and extends product yields
- Fast-acting proportional control quickly adjusts to errors
Clean-In-Place
- BlenZer0 is fully cleanable without take down and requires less cleaning chemicals, water, and utilities to get the job done
- Automatic Operations
- An operator does not need to be present during the changeover
- Increased product yield
- Near zero loss on filler changeover
- Product specifications are met before the mixture is sent to the filler, no filler dumps are required
- Increased production efficiency
- “Rinse while blending” feature allows the system to complete concurrent operations minimizing system downtime
Selected control system partners are matched to your project requirements. Control system partners include:
- Turnkey control systems
- System design and electrical drawings
- Logic and operator interface programming
- Electrical installation
- Commissioning and start-up
- Turnover documentation
Statco-DSI has grown to be the largest sanitary component distributor in the United States, representing over 100 leading manufacturers. We are the number one distributor for Anderson Instruments, Fristam Pumps, and Südmo Valves.
Pumps, Pump Carts, & Valves
- Single Seat
- Mix Proof
- Butterfly
Instrumentation
- pH, CO₂, O₂
- Alcohol
- Mass Flow
- Turbidity
- Temperature
- Pressure
Filtration, Hoses, & Spray Devices
- Static
- Rotary
Additional Products
The BlenZer is an automated, modular system comprised of metered ingredient streams to bring quick product changeover and incredible blending accuracy to your production facility.
The all new patent-pending, AccuO2 was designed exclusively for seamless integration with all Blenzer continuous inline blenders, including existing installations.
Safety, ergonomics, and efficiency combined - make your dry hopped beer the very best it can be.
